TIANYI
TIANYI is a professional adhesive and tapes factory, devoting to do an integration solution expert. It has a talented R&D team, committed to meet customers’ need. TIANYI is keeping high quality control system, providing special customization requirements for OEM services. TIANYI has builded a good relationship with many ccustomers.
Products
Applications
The feature of acrylic adheive
- The acrylic copolymer consisting of certain monomers itself has pressure sensitivity, with a simple formula and no need to add thickening resins, plasticizers, and other additives.
- The components of the single-component polypropylene pressure-sensitive adhesive layer are uniform, and there is no migration of low molecular weight additives to the surface of the adhesive layer. The adhesion and holding power change minimally with temperature, and it has good tackiness.
- Acrylic polymers have no unsaturated bonds, excellent antioxidant properties, and advantages such as being colorless, transparent, and resistant to yellowing under sunlight. They also have good oil and solvent resistance.
- Acrylic polymers generally contain polar groups in their molecular structure, which can exhibit good adhesion to various substrates, especially plastics.
- Acrylic esters have a wide range of varieties and can be adjusted through simple formulas to prepare acrylic pressure-sensitive adhesives with different properties and applications within a wide temperature range.
Process
The production process of adhesive tape involves several steps. Here is a general overview of the process:
- Monomer preparation: The first step is to prepare the monomers that will be used to create the acrylic adhesive. Acrylic monomers, such as methyl methacrylate (MMA) and butyl acrylate, are typically used. The monomers may undergo purification processes to remove impurities and ensure their quality.
- Polymerization: The monomers are then polymerized to form a polymer chain. This polymerization process can be achieved through various methods, including bulk polymerization, solution polymerization, or emulsion polymerization. During polymerization, initiators or catalysts are added to start the reaction, and temperature and other conditions are controlled to promote the desired polymerization reaction.
- Solvent removal: If the polymerization process involves the use of solvents, the solvent is removed from the polymer to obtain a solid resin. This can be done through methods such as evaporation or distillation. The removal of solvents is important to achieve the desired adhesive properties and reduce environmental impact.
- Adhesive formulation: The solid resin obtained from the polymerization process is then mixed with additives and other components to create the adhesive formulation. Additives can include tackifiers, plasticizers, fillers, and crosslinking agents, among others. These additives help enhance the adhesive properties, such as tackiness, adhesion strength, flexibility, and durability.
- Coating: The first step is to coat a backing material with adhesive. The backing material can be made of various materials such as paper, plastic film, fabric, or foam. The coating can be done using different methods, including solvent-based coating, hot-melt coating, or water-based coating. The adhesive is applied to the backing material in a controlled and uniform manner.
- Drying or curing: After the adhesive is applied, the coated backing material goes through a drying or curing process. This step helps to evaporate any solvents present in the adhesive or solidify the adhesive, depending on the type of adhesive used. The drying or curing process can involve passing the coated material through ovens or using other drying methods.
- Slitting: Once the adhesive is dried or cured, the coated material is slit into narrower rolls of the desired width. Slitting machines are used to cut the material into individual rolls, ensuring precise and consistent widths. This step allows for customization and facilitates the handling and application of the adhesive tape.
- Rewinding: The slit rolls are then rewound onto cores or spools. Rewinding machines are used to wind the adhesive tape onto the cores, ensuring tight and even winding. The rewinding process can also involve adding liner or release paper to protect the adhesive until it is ready for use.
- Packaging: The final step is the packaging of the adhesive tape. The rolls of tape are typically packaged in boxes or cartons for storage, transportation, and distribution. The packaging can include labeling, branding, and other information about the tape.
Throughout the production process, quality control measures are implemented to ensure the adhesive tape meets the required specifications and standards. These measures may include testing the adhesive strength, thickness, width, and other properties of the tape. Additionally, various types of adhesive tapes may require specific processes or additional steps based on their intended use and characteristics.